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NWSPEC

FT-IR Gas Analyzer for Stack Emissions & Multi-Gas Compliance Monitoring | IR850

FT-IR Gas Analyzer for Stack Emissions & Multi-Gas Compliance Monitoring | IR850

Order Guide · FT-IR Emission Monitoring

IR850 Mobile FT-IR Gas Analyzer

Portable multi-gas monitoring for organized emissions at fixed pollution sources — coal-fired power, steel, cement, waste-to-energy and chemical plants. Up to 50 gases per scan from a library of 300+ calibrated compounds, with ranges from ppm to percent.

One Portable System. 50 Gases per Scan. Results in Real Time.

The IR850 replaces multiple analyzers and complex sampling trains with one mobile FT-IR system that travels to the stack and measures on-site — inorganics, VOCs and greenhouse gases in a single scan — with documented accuracy for compliance, process control and emissions reduction.

What Problem Are You Solving?

The Old Way

Multiple Instruments, Lab Delays, Compliance Risk

  • Grab samples sent to a lab — wait days for results
  • Several portable analyzers needed for different gas classes
  • Emission spikes missed between sampling intervals
  • New gas requirement? Purchase additional hardware
The IR850 Way

All-in-One Portable Analysis, Immediate Results

  • Complete mobile set: analyzer, full-heating sampling, rugged workstation in one transport case
  • Up to 50 gases in one scan — inorganic, VOC, GHG
  • Continuous monitoring at ≥5 scans/second — no gaps
  • New gas requirement? Software library update — no hardware changes

Regulatory Frameworks Supported

Built for Emissions Compliance Worldwide

International

  • US EPA Method 320 — FT-IR measurement of vapor-phase organic / inorganic emissions
  • ASTM D6348 — Standard test method for gaseous compounds by FT-IR
  • EN / ISO frameworks — automated monitoring of stationary-source emissions

China (HJ Series)

  • GB / HJ standards — fixed-source emission monitoring methods
  • VOC component monitoring — technical requirements for stationary sources
  • Emergency monitoring — inorganic gases by portable FT-IR

Standard declarations available: EPA 320, ASTM D6348, GB/T. Formal certificates (e.g. MCERTS / HJ method validations) available on request — please confirm the exact certification scope required for your project when ordering.

Why Select the IR850?

01

True Portability, Real Performance

Engineered for field deployment: backpack-carried analyzer, full-heating sampling chain (≥180°C probe, 5m/1m heated lines), and rugged mobile workstation (i7 / 16GB / 1TB). Set up at any stack in minutes.

02

50 Gases per Scan, 300+ Library

From SO₂, NOₓ, CO, CO₂, NH₃, HCl, HF to benzene, toluene, xylene, formaldehyde and N₂O, CH₄ — measured simultaneously, ppm to percent. Concentration ranges expandable; custom gas configurations available.

03

Corrosive Environment Immunity

Anti-corrosion coatings on all gas-contact surfaces, a ≥180°C heated sample path, and three-stage (0.5–5 μm) filtration stand up to hot, humid, acid-laden flue gas from coal, cement and incineration.

04

Software That Works for You

Real-time multi-component display in ppm or mg/m³; automatic dry/wet correction; pressure & temperature compensation with interference correction; Excel export and one-click help files for service engineers.

05

From Stack to Report in Minutes

User-defined logging intervals, hourly/daily averages, concentration–time trend graphs and spectrum replay create complete audit trails for regulatory reporting.

Why FT-IR Wins for Portable Emissions Monitoring

Compared with Traditional Portable Methods

Electrochemical / NDIR / GC / Lab Sampling

  • Electrochemical sensors: 3–6 gases only, cross-interference, calibration drift, short sensor life
  • NDIR: one detector per gas, no VOC capability, limited dynamic range
  • Portable GC: batch cycles of minutes, carrier-gas consumables, higher maintenance
  • Lab sampling: transient events missed, transport contamination, results in days
VS

IR850 Mobile FT-IR

  • Up to 50 gases simultaneously — inorganic + VOC + GHG in a single scan
  • Continuous real-time: ≥5 scans/second captures startups, upsets and shutdowns
  • Self-contained: no carrier gas, no detector cooling (DTGS), heated sampling prevents condensation
  • Field-rugged: corrosion-proof optics and triple filtration for acid gas and dust

Where Does the IR850 Excel?

Coal-Fired Power & Combustion

SO₂, NO, NO₂, CO, CO₂ for emissions compliance; NH₃ slip from SCR/SNCR; N₂O greenhouse gas.

Why IR850: heated, corrosion-resistant sample path handles high-moisture coal flue gas.

Waste Incineration & WtE

Acid gases HCl, HF, SO₂; combustion verification with CO/CO₂; VOC surrogates for dioxin precursor screening.

Why IR850: triple filtration and acid-resistant coatings for corrosive, dusty flue gas.

Cement & Steel Production

Kiln and process optimization with NOₓ, SO₂, CO; alternative-fuel combustion monitoring.

Why IR850: built for abrasive dust and high temperatures that stall other portables.

Chemical & Petrochemical

VOC leak detection — BTX, olefins, aldehydes; process-safety gases such as HCN and phosgene.

Why IR850: 4 cm⁻¹ resolution (1 cm⁻¹ option) deconvolves overlapping spectra in complex mixtures.

Emergency & Fenceline

Rapid deployment for accident investigation; ambient and fenceline monitoring around facilities.

Why IR850: portable set-up and broad-spectrum screening identify unknown contamination fast.

Compliance & RATA Support

Relative-accuracy testing and stack surveys; Method 320 / ASTM D6348 equivalency demonstrations.

Why IR850: documented error performance (±5% rel.; ±3 μmol/mol abs.) supports defensible reporting.

Gas Coverage — Calibrated & Customizable

300+ compounds with quantitative spectral models. Factory calibration covers the priority gases below; concentration ranges are expandable and new gases are added by software. Custom configurations tailored to your regulatory and process needs.
Inorganic
  • SO₂, NO, NO₂
  • CO, CO₂
  • NH₃, HCl, HF, HCN
  • N₂O, H₂O
Light Hydrocarbons
  • CH₄, C₂H₆, C₃H₈
  • C₂H₄ (ethylene)
  • C₂H₂ (acetylene)
  • Butane, heptane
Aromatic VOCs
  • Benzene, toluene
  • Xylene, ethylbenzene
  • Styrene (C₈H₈)
  • Nitrobenzene, aniline
Oxygenated
  • HCHO (formaldehyde)
  • Methanol, ethanol
  • Acetone, propanal
  • Acetic anhydride
Chlorinated
  • Dichloromethane
  • Chloroform, CCl₄
  • TCE, PCE
  • Vinyl chloride
Sulfur / Nitrogen
  • CS₂
  • Methanethiol, ethanethiol
  • Dimethyl sulfide, DMDS
  • Trimethylamine, methylamine
Ethers / Ketones
  • Diethyl ether
  • Ethyl acetate
  • Methyl acetate
  • Acetophenone
Specialty
  • Phosgene (COCl₂)
  • SF₆, NF₃
  • Perfluoropropane
  • Custom compounds on request

Note: O₂ listed via auxiliary sensor. Standard configuration: 17 factory-calibrated components (SO₂ 0–2000 ppm … CO₂ 0–90%) plus a 40-compound qualitative / semi-quantitative library; 51 gases quantifiable in mg/m³ ranges. Extended and custom libraries available.

Standard Configuration & Ordering Options

Item Specification
IR850 Analyzer Host Standard Portable FT-IR, 500–5000 cm⁻¹, 4 cm⁻¹ resolution, DTGS detector (no cooling), ≥5 scans/s, ≥4.5 m optical path, <1.0 L heated chamber (≥180°C), anti-corrosion coated optics
Heated Sampling System Standard ≥1 m heating probe (front dust filter), 5 m + 1 m heated guiding tubes with temperature display, sampling flow ≥1.8 L/min, pump suction ≥80 kPa, three-stage (0.5–5 μm) filtration
Mobile Workstation Standard Rugged laptop — CPU i7, RAM 16 GB, HDD 1 TB — with analysis software (real-time display, ppm/mg·m⁻³, dry/wet correction, Excel export, one-click help)
Flue Gas Pretreatment Standard Two-stage semiconductor cooling (≥80 NL/h), 0.1 μm final filtration, exhaust & instrument flow meters, phosphoric-acid titration (H₃PO₄ 20–80%, 1–5 rpm)
Spectral Libraries Standard 17-component factory calibration + 40-compound qualitative / semi-quantitative library (300+ models, expandable)
High Resolution 1 cm⁻¹ Option For deconvolving complex organic mixtures — specify at order
Extended / Custom Library Option Additional compounds and custom concentration ranges — provide target gas list for quotation
Field Power & Accessories Option Battery operation kits, spare filters, extended probe / line lengths, printer — available on request
Documentation Factory calibration certificate, compliance manual, training and after-sales support

How to Order — 5 Steps

Define Application

Industry, source type and gas list — e.g. coal-fired flue gas: SO₂, NOₓ, CO, CO₂, NH₃ slip.

Choose Configuration

Standard package plus options: 1 cm⁻¹ resolution, extended library, field accessories.

Confirm Compliance

Target standards (EPA 320, ASTM D6348, GB/T or local HJ methods) and certificate scope.

Quotation & Delivery

Formal quotation with calibration plan; delivery with factory calibration certificate.

Training & Support

On-site or remote commissioning, user training, one-click help and lifetime support.

Deploy Complete Emissions Monitoring Anywhere

One system. Up to 50 gases per scan. From stack to report in minutes — not days.

Call / WhatsApp: +86 189-6516-4839  ·  sales@nwspec.com

Xiong'an Pilot Free Trade Zone, Hebei, China

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Since 1993 30+ Years of Instrument Expertise
Reliable Manufacturer Manufacturing & Services
Ph.D. Founded Dr. Pingxin Wang, UT Austin
Advantages Price · Service · Speed · Technical · Data
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Frequently Asked Questions

How can I contact you?

Feel free to call us T+86 189-6516-4839
or email  sales@nwspec.com to:

• Place an order
• Ask for a quote
• Or if you have any other questions

You will always get a live person here at NWSPEC; never an automated system! 

We are open from 6:00AM - 7:00PM Eastern Time, Monday - Friday. 

Where can I find application notes?

If you have any questions regarding the application notes, or can't find the one you are looking for, please contact Sales at sales@nwspec.com



Do you have instructional manuals for your instruments to download?

Yes, we have instructional manuals for our instruments. They can be found on https://nwspec.com/pages/resource .

If you don't see the one you are looking for, please contact: sales@nwspec.com



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